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Cirom -2 zinc Sulfide Ultra-dense Polycrystalline Material for Optical Coating

Optical Applications

Optical Zinc Sulfide films are transparent over the region between ~400 nm and 14μm and are typically used in combination with appropriate Fluoride (low-index) compounds to construct beamsplitter, bandpass filters, and other coatings. In the IR region at wavelengths longer than 2 μm, it is the low index component in combination with Ge, and is used in multi-layer designs. Most IR coatings designed for wavelengths above 6 μm use ZnS, as opposed to high-index oxide compounds, because it is transparent and provides a large index-contrast with Germanium. Further, ZnS is easy to deposit, and exhibits low absorption and low mechanical stress, even in layers several μm thick. Combination with oxide layers is not recommended because of the potential risk of adhesion problems.

Electro-Optical Applications

Dense films possess a high dielectric constant. When doped with appropriate impurities, Phosphors for electroluminescent displays can be made. Developments using these Phosphors as thick films are in progress for electro-optical switching applications. Zinc Sulfide films have been used to passivate and AR coat some semiconductors.

Film Properties

The films grow with a characteristic columnar microstructure whose column size and void volume (comprising packing density) are dependent on the substrate temperature. Zinc Sulfide layers are relatively soft, insoluble in water, but slightly hygroscopic. Unlike Oxide films of similar low packing density, little shift in optical properties such as index is exhibited between humid and arid atmospheres. The introduction of charged particles such as bombarding electrons will promote the growth of the denser and more stable cubic phase. The figure below shows the refractive index dispersed between wavelengths 350 nm and 14,000 nm. The high dispersion rate below 500 nm limits the usefulness of ZnS in wide-band designs, and its low dispersion rate at IR wavelengths is an advantage.

Evaporation Parameters

While Zinc Sulfide can be evaporated by Ebeam, thermal evaporation is generally used in optical work. The evaporation temperature is low (800°C), so it is easier to obtain stoichiometric composition using the more gentle thermal technique. Zinc Sulfide is decomposed at the source, and recombination occurs at the substrate if the temperature is near 150° - 175° C and proper nucleation is initiated. At higher temperatures, arriving adatoms exhibit lower condensation rates ("sticking coefficient") and as a result large thickness errors between the hot substrate and, for example the crystal thickness/rate monitor, will be experienced. Thorough cleaning of the substrate surface is also essential for good coating adhesion. Typical resistance-heated evaporation sources are baffled box configurations made of Ta or Mo. A gentle ramping of the source heating is suggested to minimize dispersion of the components which would inhibit complete compositional recombination. Typical evaporation rates are 10-15Å per second at a background pressure below 10-5 Torr.

Advantages and Preparation of CIROM™-2

Materion Advanced Chemicals’ CIROMTM-2 Zinc Sulfide is an ultradense polycrystalline substance manufactured by a special process. Its high density (99%+) enables it to evaporate more uniformly and with less particle ejection (spitting) and outgassing than other ZnS material preparations, resulting in higher quality film layers. Ultradense CIROMTM-2 Zinc Sulfide polycrystalline material is prepared from high purity powder by a proprietary pressing technique, using very high pressure and special metallic molds in vacuum. This technique enables MATERION to produce thick pieces in a relatively short time and at reasonable cost, versus the extended periods and higher cost required by chemical vapor deposition processes.

Physical Properties of Solid Material

 Molecular Weight 97.44 
 Melting Point  Sublimes
 Visual Appearance  Milky white/ translucent
 Transparent Region of thin film coatings  0.4-14 μm (400-14,000 nm)
 Refractive Index as thin film coatings  2.5 at 400 nm

2.35 at 600 nm   

2.25 at 1000 nm  

2.15 at 5000-12,000 nm                                                                  

 Hardness      Approx. 354 Knoop (Moh 4.5)
 Thermal conductivity  (cal/sec/sec/cm2/°C/cm) 0.037 at 54°C 0.026 at 174°C
 Expansion Coefficient (length/length/°C)

 6.9 x 10-6 (25 to 200°C)

 

Water Solubility        Essentially insoluble.  There is no  water penetration into solid pieces. 
 Dielectric Constant  8 at 9.0 GHz
   
   
 
 
 
 
 
 
 
 

Forms and Sizes Available

CIROM™-2 ZnS is available as evaporation pieces, cubes, sputtering targets and customer specified shapes.

Note: Facts pertaining to properties and processing parameters of ZnS were derived from published literature sources. Although this information is believed to be correct, Materion does not guarantee its accuracy. ClROM (MATERION Infrared Optical Material) is a registered trademark of  Materion Corp, representing a family of specially prepared thin-film deposition materials.

This information and our technical advice - whether in writing or by way of trials - are given in good faith but without any warranty, and this also applies where proprietary rights of third parties are involved. Our advice does not release you from the obligation to check its validity and to test our products as to their suitability for the intended purposes and uses. The applications, use and processing of our products and the products manufactured by you on the basis of our technical advice are beyond our control, and, therefore, entirely your own responsibility. Our products are sold in accordance with our general conditions of sale and delivery.