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BERYLLIUM ALUMINUM METAL MATRIX COMPOSITES ENGINEERED FOR ADVANCED TECHNOLOGIES


AlBeMet® metal matrix composite was developed by Materion to combine the high modulus and low density characteristics of beryllium with the fabrication and mechanical property behaviors of aluminum. This material offers significant performance advantages in certain applications when compared to steel, aluminum and common aluminum metal matrix composites. Its properties allow for greater design flexibility and specific stiffness making AlBeMet composites the perfect material choice for applications in aviation electronics, inspection equipment for semiconductor assemblyoptical structures and satellite structures.

Attributes

  • High specific modulus
  • Increased performance with less weight
  • Thermal stability over temperature ranges -50ºC to 150ºC
  • Easily welded for manufacturing of structures and defect repair
  • Machinability similar to aluminum
  • Allows for smaller, simpler designs

Advantages

  • Modulus to density ration, 4 times that of aluminum or steel
  • Low coefficient of thermal expansion
  • 22% less dense than aluminum
  • 28% higher thermal conductivity than aluminum

Read the AlBeMet composite technical data sheet for more information about this metal matrix composite.

AlBeMet composites do not display sensitivity to machining damage and do not require etching after machining. When compared to metal matrix and organic composites, beryllium aluminum metal matrix composites are simpler to use and easier to fabricate. Typical aluminum coating technologies can be applied to AlBeMet composites. Beryllium aluminum’s performance-to-cost relationship has allowed Materion’s costumers to successfully use AlBeMet composites as a replacement for traditional aluminum in applications that require beryllium aluminum’s greater property strengths.

ALBEMET COMPOSITE AEROSPACE & DEFENSE APPLICATIONS

AlBeMet metal matrix composite improves line-of-sight distance and reduces jitter in optical structures. Its properties allow designers to reduce system size, minimize stress from vibrations and increase the fatigue life of electronic packages while improving performance. Because of its excellent stiffness-to-weight ratio, the product is used extensively in optical and structural components in aircraft and satellite and commercial applications. It’s currently being used in the U.S. Military’s F-35 Lightning ll, F-16 and the Boeing AH-64 Apache as well as other military aircraft. To date, AlBeMet composite has been used in more than 150 satellites currently orbiting in space.

Look at AlBeMet composite case studies to learn more about how our customers are advancing their aerospace and defense applications.

Technical Specifications

Technical Specification
Minimum Properties

AlBeMet AM162H

Ultimate Tensile Strength

38 ksi (262 MPa)

Yield Strength

28 ksi (193 MPa)

Elongation

2 %

TypicalProperties

AlBeMet AM162H

Density

0.076 lbs/in3(2.10 g/cm3)

Modulus

28 Msi (193 GPa)

Fatigue Strength

14 ksi (97 MPa)

Thermal Conductivity

121BTU-in/hr-ft²-°F (210 W/m-K)

Heat Capacity

0.373Btu/lb. °F(1.56 J/(g-°K))

CTE

7.7 ppm/ºF(13.9ppm/ºK)

Electrical Resistivity

3.5ohm-cm (x10-6)

Download the AlBeMet composite spec sheet for chemistry and physical properties.

AlBeMet composites are a powder-metallurgy alloy offered in three different forms: hot isostatic pressed (HIP), extruded (EXT) and rolled sheet (RS). It can be fabricated using the same techniques and fabrication tooling used for aluminum alloys.

This versatile metal matrix composite is selected when weight and inertia factors exceed those of lower cost aluminum. With its low mass, it can be driven through the scanning cycle much faster, with lower power requirements. AlBeMet composites are certified to AMS7911, AMS7913 and AMS7912

Work with our engineers to get a sample or talk about your next application using AlBeMet composites.

ENGINEERING DESIGN AND PROJECT SUPPORT

Our Special Products and Application Development Engineering (SPADE) team will help you get optimum results when using AlBeMet metal matrix composites for aerospace, defense and space applications. We manage projects risks for our customers and provide engineering support from design inception through project completion. 

Work with Materion’s SPADE group for engineering assistance on advanced applications.