Home Resource Center Technical Papers Alloys ToughMet Alloys ToughMet Alloys Resources Our library of Tech Briefs offers in-depth information covering a range of topics related to our ToughMet® copper nickel tin alloy products, including galvanic corrosion resistance, anti-friction properties, and more. If you cannot find the information you need or would like to request additional technical product details, please feel free to contact our engineers for more information. TOUGHMET ALLOY TECHNICAL REVIEWS Technical Reviews are detailed comparisons of Materion products to competitor materials. Below are the Technical Reviews on ToughMet which present a range of material properties and test data to highlight performance advantages of each. Technical Review - Analysis of ToughMet® 3 and Cu-14Ni-3Al (Metric) Technical Review - Analysis of ToughMet® 3 and Cu-14Ni-3Al (Imperial) ToughMet 3 and Cu-14Ni-3Al are both high strength copper alloys commonly used in the marine and oil and gas industries, but significant differences are realized when their properties are compared. This Technical Review discusses those differences that make ToughMet an advantageous replacement for the nickel bronze alloy in demanding applications and severe environments. TOUGHMET ALLOYS TECH BRIEFS Rotary Bending Fatigue for AT110 and TS Tempers of ToughMet 3 Alloy Materion conducted rotary fatigue testing (R=-1) on the TS95, TS120U, TS140, and TS 160U tempers of the ToughMet 3 alloy product line. All the tempers were tested locally in air at ambient temperature using an hour glass type coupon with single force loading meeting the guidelines of ISO 1143. Charpy V Notch Behavior of ToughMet 3 Materion tests the CVN impact strength of its materials in accordance with ASTM E-23 with a Type A specimen. Chemical Analysis at Materion Spectrometry Laboratories This paper describes the methods Materion uses in production of our high reliability alloys. Galling Resistance of Alloy 25 and ToughMet 3 to Various Materials Galling occurs when metals adhere to each other during sliding contact. This is especially important when considering threaded connections Temperature Dependance of Tensile Properties for Various Alloys The temperature dependence of the tensile properties for various tempers of ToughMet 3 (C72900), Alloy 25 (C17200) and Alloy 3 (C17510) rod were measured from -195 °C (-320 °F) to 345 °C (650 °F) in accordance with ASTM E21. A Guide to Galvanic Corrosion Galvanic can occur when two or more dissimilar metals contact each other in an electrolytic environment. Designing & Working with Heavily Loaded ToughMet® Bushings Recommended clearances, tolerances, interference fits, and machining practices to get the most from ToughMet thrust bearings, journal/plain/sleeve bearings, and linear sliding bearings. Anti-friction Behavior Of Copper-based Bearing Alloys ToughMet® alloys showed a favorable combination of high strength and low friction in a test for co-efficient of friction. Hardness Testing Of High Performance Copper Alloys Indention hardness tests are the most common procedures to evaluate the mechanical properties of copper alloy components and processing operations such as cold working, solution annealing, quenching and age hardening. Optimum Material Properties for Improved Bearing Performance ToughMet possesses a unique combination of mechanical and physical properties that improve bearing performance. Cavitation Resistance Of Copper Alloys ToughMet® and copper beryllium alloys are highly resistant to cavitation, the damage caused by the repeated nucleation, growth and collapse of bubbles against a metal surface. Enhancing ToughMet® 3 Bearing Performance with Metalife Hard Coated Steel In comparative sleeve bearing tests against a hardened steel shaft, ToughMet showed unprecedented performance for a metallic bearing material and its properties can be enhanced when coupled to steel that has been hard coated and polymer impregnated. Galling Resistance Of ToughMet 2 The exceptional galling resistance of ToughMet® 2 and other copper alloys for wear plate applications is explored. Machining Recommendations For ToughMet® The machining recommendations (turning, milling, drilling, tapping, grinding and sawing) for ToughMet® 3 AT and CX tempers of rod, tube and plate alloys are discussed in this technical brief. Spinodal Decomposition of ToughMet Spinodal decomposition provides an exceptional combination of strength, hardness, wear resistance and lubricity to ToughMet® and MoldMAX® XL alloys. ToughMet Plain Bearing Performance with High PV ToughMet® plain PV limits can be significantly higher than other bearing alloys, including popular cast manganese and aluminum bronzes, particularly with heavy loads. ToughMet® Alloy with Solid Lubricant Inserts Inserting solid lubricant plugs into a metal bushing or wear plate is a common method for making self-lubricating components. If the component is properly fitted, the interface will be maintenance free over a long lifetime. Tech Brief - Welding ToughMet Welding provides the highest strength bond when joining ToughMet to itself or to other metals.